Mechanical engineering design services

In modern product development, electronics and mechanics are not separate disciplines; they are two halves of a whole. A brilliant circuit board is useless without a robust, thermally efficient enclosure. A powerful motor's potential is wasted without a precision-engineered mechanism to translate its force into action. True innovation happens at the intersection of these domains.

Successfully integrating sensitive electronics with dynamic mechanical systems presents significant challenges: ensuring thermal management, mitigating electromagnetic interference (EMI), optimizing for size, weight, and power (SWaP), and designing for manufacturability (DFM). Overlooking this critical synergy leads to costly redesigns, project delays, and compromised product performance. Embien’s integrated approach ensures both the "brain" and the "body" of your product are designed in perfect harmony from day one.
Mechanical Engineering Design Services

Embien Advantage: Integrated Design, Superior Outcomes

Why do leading companies trust Embien for their most complex electro-mechanical challenges? Because our approach is fundamentally different. We offer a unified ecosystem where world-class electronics and mechanical engineering teams collaborate under one roof.

Seamless E-M Integration

Seamless E-M Integration

Our co-located teams work in tandem from concept to production. This eliminates the communication gaps and design conflicts that plague siloed development, resulting in faster iterations, optimized designs, and a cohesive final product.

Design for Excellence

Design for Excellence (DFX)

We go beyond basic design. We incorporate Design for Manufacturability (DFM), Design for Assembly (DFA), and Design for Testability (DFT) principles, ensuring your product is efficient to produce, assemble, and validate at scale.

Commitment to Quality

Commitment to Quality

We adhere to rigorous international standards for design and documentation. Our quality management system, based on ISO 9001, guarantees that every drawing, model, and prototype meets the highest benchmarks for precision and reliability.

Established Ecosystem of Partners

Established Ecosystem of Partners

We have cultivated a robust network of trusted partners for fabrication, prototyping, and specialty manufacturing. This allows us to manage the entire production lifecycle, delivering turnkey solutions from a single, accountable source.

Our Comprehensive Electro-Mechanical Design Services

Custom Machine Design

Custom Machine Design

We design complex automated systems involving multi-axial motion (ball screws, linear guides), force application (toggling mechanisms), and torque transmission (gears, belts, pulleys).

Electronic Enclosure Design

Electronic Enclosure Design

We create custom enclosures for electronic equipment, from small form-factor wearables to large industrial cabinets. We specialize in designs meeting specific IP ratings (IP65, IP67, IP68) and material requirements (plastics, sheet metal, composites).

3D Modeling and 2D Drafting

3D Modeling and 2D Drafting

We produce detailed, manufacturing-ready 3D models and 2D drawings using industry-leading CAD software. Our documentation follows ASME and ISO standards for ultimate clarity and precision.

Advanced Simulation & Analysis

Advanced Simulation & Analysis

Using Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), we simulate structural stress, thermal performance, and fluid dynamics to validate and optimize designs before a single part is made.

Mold and Tooling Design

Mold and Tooling Design

We have proven expertise in designing molds for plastic injection molding, including complex over-molding and silicon molding, ensuring high-quality, repeatable parts.

Prototyping and Fabrication

Prototyping and Fabrication

We manage the creation of functional prototypes and first articles through our network of fabrication partners, allowing for rapid design validation and testing.

Enclosure Design

IP Ratings icon

IP Ratings

IP65, IP67, IP68 for waterproofing.

Materials icon

Materials

Plastics, sheet metals, and custom options.

Connectors icon

Connectors

MIL, Automotive, and Medical-grade standards.

Aesthetics icon

Aesthetics

Designs that enhance your brand’s appeal.

Machine Design

Features Image

Mastering Regulatory Compliance

Navigating the complex landscape of international regulations is critical for market access. Our team has deep experience designing products to meet global compliance standards, ensuring your product is ready for certification from the outset. Our design process proactively incorporates requirements for:
  • CE Marking (European Union)
  • UL/CSA Certification (North America Safety)
  • FCC Certification (US EMC)
  • RoHS (Restriction of Hazardous Substances)
  • REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals)
  • WEEE (Waste Electrical and Electronic Equipment)
  • Specific military and avionics standards as required by the project.
Mastering Regulatory Compliance

Our Technology Stack: The Tools of Modern Engineering

Solidworks
Ansys
FreeCAD
Autodesk Inventor
SolidWorks Simulation
CAM
PLM
Solidworks
Ansys
FreeCAD
Autodesk Inventor
SolidWorks Simulation
CAM
PLM

Specialized Expertise for Demanding Industries

We have honed our capabilities to meet the unique and stringent requirements of the world's most demanding sectors.

  • Automotive

    We design components and systems that withstand the harsh automotive environment. Our expertise includes enclosures for ECUs, sensor mounting brackets, and mechanisms for interior systems, all designed in compliance with IATF 16949 principles and tested against standards like ISO 16750 for environmental durability.

    • Defence & Avionics

      We engineer rugged, mission-critical systems that perform flawlessly in extreme conditions. Our designs adhere to strict MIL-STD-810 (environmental), MIL-STD-461 (EMC), and MIL-S-901D (shock) standards. We specialize in SWaP-optimized designs for airborne and ground-based applications, including ATR chassis and sealed enclosures.

      • Industrial Automation

        We build the backbone of modern manufacturing. Our experience ranges from precision dispensing machines and multi-axis gantry systems to complete automated test jigs. We focus on reliability, serviceability, and safety, ensuring our designs maximize uptime and operational efficiency.

        • Consumer Electronics

          We balance aesthetics with functionality to create products that are both beautiful and durable. We have extensive experience designing small form-factor enclosures for wearables and high IP ratings for water and dust resistance.

          • Medical Devices

            We meet the stringent requirements of the health care industry. Our past work includes medical devices like hearing aids, focusing on ergonomics, material safety (biocompatibility), and customized clinical analysers.

            Our Design Process

            Embien leads the way in electro-mechanical design, mastering complex projects with mathematical analysis, simulations, and a deep understanding of physical principles.

            01
            Concept Design & Feasibility
            Understand requirements from user perspective
            02
            Detailed 3D/2D Design
            Precision engineering for optimal performance.
            03
            Simulation & Analysis
            Stress testing and efficiency improvements.
            04
            Prototyping & Validation
            From concept to production-ready solutions.
            05
            Production Support & DFM
            Ensure seamless manufacturing of the products.

            Success Stories

            Frequently Asked Questions

            After Discovery & Requirements Gathering, our process is collaborative and structured: 1) Concept Design & Feasibility, 2) Detailed 3D/2D Design, 3) Simulation & Analysis, 4) Prototyping & Validation, and 5) Production Support & DFM.

            Ready to Transform Your Idea into a Physical Reality?

            Don't let mechanical challenges hinder your innovation. Partner with Embien to develop a robust, reliable, and market-ready product.

            15th Year Anniversary