As technology changes, keeping the device software updated is important for various aspects such as security, performance, and rolling out new features. In the last two blogs Device Firmware Update - DFU Architecture and Bootloaders in Embedded System, we have seen the importance and criticality of firmware upgrade and understood how bootloaders design made the upgrade robust. At a high level, there are 2 types of software update done by OEMs - Online Update: New software sent via wireless or wired and update happens without any supervision and Offline Update: New software updated in presence of supervision.
In this blog on software update testing challenges and test cases, we'll cover another important topic on software upgrade testing plan, process, challenges followed by testers based on types of devices.
Connected Embedded Device Types
With respect to connectivity, we can categorize the embedded device into a few types. They are
- Real time embedded systems
- Standalone embedded systems
- Network embedded systems
Real time embedded systems
This is strictly time specific system, which provides output in particular or defined time intervals. Examples of these real time devices are traffic control systems, military usage, medical usage and ADAS in automotive.
Stand Alone embedded systems
This is a type of device which takes input, process it and produce output. It will not depend on any external systems. Examples of these type of devices are MP3 players, microwave ovens, rice shorter.
Networked Embedded systems
These types of devices mostly interface with cloud via internet. These devices are also interfaced with multiple embedded products via wired or wireless. So, most care needs to be taken in these device software updates. Examples of these type of devices are Security cameras, ATM machines etc.
In the above types of devices, Realtime and Standalone are upgraded very rarely, and its update done via offline method. So that any failure during upgrade will be immediately addressed. So, testers can be focused more on functionality tests on post upgrade and recovery mechanism.
For Networked embedded devices, OEM’s mostly do software upgrades via online method (via cloud/remotely). Here testers need to focus more on fallback mechanism during upgrade failure and functionality test.
Best Practices of Software Update Testing
There are some common and critical elements in all types of electronic devices that need to be focused during software upgrade. We will see few of them below
Test in Virtual Environment
A virtual environment is the one which simulates the exact hardware behavior. It is advisable to plan and do the initial testing on the virtual environment. This will be a safe and secure environment and test all the functionalities. In this method, testers can do multiple iterations without depending on real hardware. Because some of the medical and defense devices will be costly and testers will not a dedicated hardware.
Test Data Migration
In case of user/configuration data migration is a part of the upgrade process, it becomes crucial to thoroughly test the migration process itself. It is important to ensure that all data is transferred correctly, and that data integrity is maintained throughout the process.
By conducting comprehensive tests on the migrated data, the tester can identify any inconsistencies, errors, or discrepancies that may have occurred during the migration. This level of meticulous testing guarantees a seamless transition and minimizes the risk of data loss or corruption, providing confidence in the integrity and reliability of the upgraded system.
Test Third-Party Integrations
For a complex system, there are chances that 3rd party libraries and components are integrated in the system. So, during upgrade, 3rd party dependent features need to be critically tested. This testing should cover both inbound and outbound data transfers and verify that the integrations continue to work after the upgrade. This involves conducting end-to-end testing scenarios that simulate real-world data exchanges between the integrated systems.
Conduct Regression Testing
Regression testing is an essential part of the upgrade process. It ensures that the upgraded Dynamics system retains its previously working functionality without introducing new issues or bugs. This type of testing thoroughly checks all existing features to confirm they work correctly in the upgraded environment.
Automated testing tools and frameworks greatly enhance regression testing by automating repetitive test cases and improving test coverage. The value of regression testing lies in its ability to detect hidden defects, compatibility issues, and unintended side effects of the upgrade. It ensures that the system continues to function as expected, preserving existing functionality and ensuring a smooth transition for end-users.
Conduct Performance Testing
Performance testing is critical, especially if the new version of firmware introduces changes that may impact system performance. Test the system under varying loads to identify any performance issues and ensure that the system can handle the expected workload without degradation in its performance.
By identifying and addressing performance issues early on, we can optimize the system’s performance, enhance the user experience, and maintain productivity.
Software update testing challenges
Testing firmware upgrades presents a unique set of challenges that differ from traditional software testing due to the direct interaction with hardware components and the critical nature of the updates. Here are some of the primary software update testing challenges.
Challenge | Solutions | |
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Hardware Dependency | Firmware is inherently tied to the hardware it operates on, making testing more complex than software that runs on a standardized platform. | Maintain a diverse inventory of all hardware variants to ensure comprehensive testing. Use hardware simulators or emulators where possible to extend testing coverage. |
Real World Conditions | Devices might operate under various real-world conditions (temperature, usage patterns), affecting firmware performance. | Conduct environmental testing under various conditions to ensure robustness. Use data from devices in the field to understand real-world usage patterns. |
Security Concern | Firmware updates must be secure to prevent unauthorized access or tampering, which adds complexity to the testing process. | Conduct thorough security testing, including vulnerability scanning and penetration testing. Ensure secure update mechanisms such as encrypted downloads and secure boot processes. |
Performance Impact | Updates should not degrade device performance, so extensive performance testing is required. | Benchmark device performance before and after the update. Use automated performance testing tools to identify any degradation. |
Regression Testing | Ensuring that new firmware updates do not introduce regressions or break existing functionality is crucial. | Maintain a comprehensive regression test suite that covers all critical functionalities. Use continuous integration (CI) pipelines to automate regression testing. |
User Experience | Updates should not negatively impact the user experience, including issues like increased power consumption, UI glitches, or connectivity problems. | Conduct user acceptance testing (UAT) to gather feedback on the update's impact on user experience. Use beta testing programs to involve real users in the testing process. |
Software Update Test Cases
Few test cases for testing key points in firmware upgrade testing are
Test Aspect | Test Description | Expected Outcome |
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Version test |
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Reliability |
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Security |
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Integrity Verification |
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Fallback Mechanism |
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Minimal Downtime |
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User Notification |
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Conclusion
Firmware upgrade testing is crucial for ensuring that updates are applied smoothly, securely, and without disruptions. Comprehensive testing includes verifying power and network interruption recovery, security measures like authentication and encryption, and integrity checks through checksums and digital signatures. Additionally, robust fallback mechanisms, minimal downtime, and clear user notifications are vital. By rigorously addressing these aspects, manufacturers can deliver reliable firmware updates that enhance device functionality and user trust. Effective testing not only mitigates risks and software update testing challenges but also extends the lifespan of embedded products, maintaining high standards of security and performance.